【Model】JKRP65/35-600B

  Production capacity: 300~400Kg/day (24hours)

  Guaranteed Fabric Standard & Test Condition: N99 (NaCI), 24~28grams, 32m3/min. air flow

  Screw Diameter: 65mm

  Frequency conversion main motor power: 18.5Kw

  Frequency convertor: 18.5Kw

  Heater: 21.6Kw  (5.4*4)

  Silk plate spraying width: 600mm

  Silk plate hole diameter: 0.25~0.3mm

   Fabric formation section width: 800mm

   Air heater: 60Kw

   Roots Blower: 22Kw

   Centrifugal blower: 7.5Kw

   Machine size: L7 *W 4* H 4 meters

   Factory requirement: L9 *W5*H5 meters

  Control Method: ABB frequency convertor

  Temperature control meters: OMRON

  Frequency conversion motor: UNIVERSAL

  Gearmotor: GUOMAO 173

  Breakers: SIEMENS

  Screw: GILLKON

  Electrical Components: SCHNEIDER

 【Key Configurations】

 1.  Roots Blower: 22Kw with ABB frequency convertor

 2. Electrostatic electret machine

 3. Silk spraying plates with temperature controllers

 4. Fabric formation machine

 5. Fabric rolling machine

 6. Melted materials filtering & measuring device

 7. Negative pressure air blower 7.5 Kw

【Utilities】

   1. 5HP air cooled water chiller;  

   2. Vertical raw materials mixer; 

   3. hot air pipe; 

   4. 75KG hopper dryer; 

   5. Dry CO2 cleaning machine; 

   6. Vacuum loader; 

   7. Rockwool heat insulation

【Question 1】Is it easy to operate this melt blown fabric production line?

 Answer: Yes, it is quite simple to operate the line if you use right raw materials. The only issue is the silk spraying plate will get blocked after being in production for some time. You need to clean it regularly. So we strongly recommend you to buy 2 pieces of silk spraying plates: 1 in use, 1 standby. 

【Question 2】What is silk spraying plate? How can I clean the silk spraying plate?

 Answer: Silk spraying plate is a mould equipped at the injection point of the plastic extruder to turn the melted hot plastic materials into silk. It is easy to clean the silk spraying plate by our CO2 cleaning machine. We will provide you the operation video to teach your workers how to clean it. 

    Photo: Silk Spraying Plate

 【Question 3】What are all the raw materials I need to produce melt blown fabric?

  Answer: Melt blown PP (Polypropylene) and Electrostatic electret masterbatch (4%). The higher percentage the electrostatic electret masterbatch, the stronger the filtration capability the produced melt blown fabric will have. But the masterbatch is costly. 4% is a recommended percentage for normal production. The produced melt blown fabric will easily pass N99 test (NaCI). 

   Photo: Melt blown Polypropylene (PP) in jumbo bag and 25Kg bag

  【Question 4】How much melt blown fabric can I produce form 1 ton of raw materials?

  Answer: Basically you can produce 1 ton of melt blown fabric from 1 ton of raw materials, but you will need to cut the produced fabric into pieces according to the face mask machine requirements by specified width, so the leftover bits will become a wastage. The percentage of the wastage will majorly depend on your production management.

 【Question 5】Why do I have to run the production line continuously?

  Answer: You shall avoid production interruption because of power failure or raw materials shortage, because every time the machine stops, a lot of melted materials in the machine will be wasted, adding up your production cost. The production line is supposed to run continuously 24hours a day and several days a week (normally 3-5 days consistently)

 【Question 6】Where can I get all the raw materials?

  Answer: All these raw materials are majorly produced in China. Maticline can supply you all the needed raw materials at competitive price. But if you would like to buy from other sources, we will provide you all the technical specifications for each needed raw materials. As long as the specifications are right, the production will be smooth and you will produce high quality melt blown fabric.

 【Question 7】What are the price of the raw materials?

  Answer: The price fluctuates according to the market status and also the oil price. We can quote you the raw materials any time at your request and also provide you full technical details for each raw materials after you place the machine order from our company.